24V 3KW 8L Hydraulic Power Unit

The 24V 3KW 8L hydraulic power unit is a high-performance, compact, and versatile system designed for a broad range of applications requiring hydraulic power. Engineered to deliver a maximum pressure of 20 MPa (200 bar), it features a 2.6cc/r gear pump and an 8-liter reservoir. This power unit is driven by a 3KW electric motor operating at 24V, making it ideal for mobile and industrial applications where DC power is required or preferred. With its robust design and reliable components, this hydraulic power unit is particularly suited for medium-duty to heavy-duty tasks across multiple industries, including automotive, construction, material handling, and agriculture.

In this detailed overview, we will explore the unit's specifications, key components, potential applications, and operational advantages, providing a comprehensive understanding of how the 24V 3KW 8L hydraulic power unit can be employed in various industrial and mechanical settings.

Specifications of the 24V 3KW 8L Hydraulic Power Unit

1. Electric Motor: The hydraulic power unit is powered by a 3KW electric motor, running on a 24V DC power supply. The motor provides the necessary torque to drive the hydraulic pump, converting electrical energy into mechanical energy for fluid displacement. The use of a 24V DC motor makes this unit suitable for mobile applications such as construction vehicles, trucks, or any machinery requiring a self-contained power source independent of a standard AC electrical grid. The motor is built to withstand continuous operation, ensuring consistent performance even under heavy-duty conditions.

2. Gear Pump: At the heart of the hydraulic system is a 2.6cc/r gear pump. This pump has a displacement of 2.6 cubic centimeters per revolution, allowing it to efficiently move hydraulic fluid throughout the system. Gear pumps are known for their reliability, durability, and ability to handle high pressures, which in this case is up to 20 MPa. These pumps are often favored in hydraulic systems due to their simplicity and effectiveness in maintaining steady fluid flow, even in challenging environments. The pump’s performance characteristics make it well-suited for applications requiring precision and consistent pressure delivery.

3. Hydraulic Pressure: The unit is capable of generating a maximum hydraulic pressure of 20 MPa (200 bar). This level of pressure makes it ideal for powering a variety of hydraulic actuators, cylinders, and tools used in both light industrial tasks and more demanding environments. With such a high-pressure capacity, the 24V 3KW 8L hydraulic power unit can efficiently handle tasks that require significant force, such as lifting, pressing, or material compaction.

4. Hydraulic Reservoir: The system comes equipped with an 8-liter hydraulic reservoir. This reservoir is responsible for storing the hydraulic fluid, which is essential for the proper functioning of the entire system. The 8-liter capacity provides sufficient fluid storage to support extended operational periods without requiring frequent refills. Additionally, the design of the reservoir helps in maintaining proper fluid levels and ensuring consistent system performance by preventing cavitation and air entrapment.

Key Components of the 24V 3KW 8L Hydraulic Power Unit

Electric Motor (24V/3KW): The 3KW motor operating at 24V DC provides the driving force for the hydraulic system. Its power output is optimized for medium to heavy-duty tasks, making it suitable for applications that require sustained hydraulic pressure.

Gear Pump (2.6cc/r): The 2.6cc/r gear pump is the core component that facilitates fluid movement in the system. Its design allows for reliable operation under high pressure, ensuring the hydraulic system can deliver consistent performance.

Hydraulic Valves: The power unit is fitted with a range of hydraulic valves, including pressure relief and directional control valves. The pressure relief valve helps to protect the system from overload by regulating the pressure within safe limits, while the directional control valve manages the flow of hydraulic fluid, determining the direction of movement in hydraulic actuators.

Hydraulic Reservoir (8L): The 8-liter hydraulic reservoir stores hydraulic fluid, ensuring that the system can maintain optimal operation over long periods. Proper reservoir design also aids in heat dissipation, helping to prevent overheating during extended use.

Control Unit: The control unit of the hydraulic power system typically includes switches or a control panel to regulate the operation of the hydraulic system. It allows the user to start and stop the system, control the pressure output, and monitor the overall system performance.

Application Scenarios for the 24V 3KW 8L Hydraulic Power Unit

Given its powerful 3KW motor, robust 2.6cc/r gear pump, and high-pressure capacity of 20 MPa, the 24V 3KW 8L hydraulic power unit is suitable for a wide range of applications in different sectors. Here are some typical application scenarios where this hydraulic power unit can excel:

1. Mobile Equipment:

The use of a 24V DC motor makes this unit ideal for mobile equipment such as trucks, trailers, and construction vehicles. In these applications, the hydraulic power unit can be used to operate hydraulic lifts, ramps, and other mechanisms that require reliable hydraulic power in remote or off-grid locations. Its compact design and high-pressure output allow it to be integrated into small spaces on vehicles while still delivering the necessary force for heavy-duty lifting or movement.

2. Construction Machinery:

Construction sites often require hydraulic power to drive machinery such as compactors, small excavators, or hydraulic drills. The 24V 3KW 8L hydraulic power unit can be used to power such tools, providing sufficient pressure and flow to perform tasks like drilling, cutting, or material handling. Its 20 MPa pressure rating ensures it can handle challenging construction environments where high force is needed to break or move materials.

3. Agricultural Machinery:

In agricultural settings, hydraulic power is commonly used to operate equipment such as hydraulic plows, harvesters, or loaders. The 24V 3KW 8L hydraulic power unit is well-suited for powering these machines, especially in mobile applications where a reliable DC power source is needed. Its robust design and high pressure make it ideal for tasks such as lifting heavy loads, operating hydraulic arms, or performing soil tilling operations.

4. Material Handling:

Hydraulic systems are widely used in material handling equipment, such as scissor lifts, forklifts, and conveyor systems. This hydraulic power unit can be integrated into such systems to provide the necessary lifting force for moving heavy loads in warehouses, factories, or shipping facilities. The 8-liter reservoir ensures the system can handle extended operations without frequent downtime for fluid refills, improving overall efficiency in material handling tasks.

5. Automotive Applications:

In the automotive industry, hydraulic power units are essential for operating equipment such as car lifts, hydraulic jacks, and other tools used in maintenance and repair operations. The 24V 3KW 8L hydraulic power unit offers a compact, reliable, and high-powered solution for automotive shops or mobile mechanics who need dependable hydraulic power to lift vehicles, press bearings, or operate other hydraulic tools.

6. Marine Applications:

Hydraulic systems are also commonly used in marine environments, where they power winches, steering systems, and lifting equipment. The 24V 3KW hydraulic power unit is well-suited for marine applications due to its compact size and high-pressure output, allowing it to be used in confined spaces on boats or ships while providing reliable power for essential operations.

Advantages of the 24V 3KW 8L Hydraulic Power Unit

1. Compact and Efficient Design:

The 24V 3KW 8L hydraulic power unit is designed to be compact yet powerful, making it easy to integrate into various systems where space is limited. Despite its small footprint, the unit provides high-pressure output, making it ideal for applications that require strong hydraulic force but have limited space for equipment installation.

2. High Pressure Capability:

With a maximum pressure of 20 MPa, this hydraulic power unit can handle demanding tasks in industrial, automotive, and mobile equipment applications. This high-pressure capability allows it to perform heavy lifting, pressing, or cutting operations with ease, ensuring it can meet the requirements of even the most challenging jobs.

3. Versatility in Applications:

Thanks to its powerful motor, efficient gear pump, and durable design, this hydraulic power unit can be used in a wide variety of settings. Whether it's mobile equipment, industrial machinery, or agricultural tools, the unit's adaptability makes it a versatile solution for many industries.

4. DC Power Operation:

The use of a 24V DC motor is a significant advantage for applications that require portability or off-grid operation. Mobile machinery, vehicles, and equipment that operate in remote areas can benefit from the unit's ability to run on DC power, offering flexibility and independence from traditional power sources.

5. Durability and Reliability:

Built with high-quality components, including a robust gear pump and a powerful electric motor, this hydraulic power unit is designed for long-term, reliable operation. The system is capable of handling tough environments and continuous operation, making it a durable choice for both light and heavy-duty applications.

Conclusion

The 24V 3KW 8L hydraulic power unit is a versatile and powerful solution for a wide range of hydraulic applications. Its combination of a 24V DC motor, a 2.6cc/r gear pump, and an 8-liter reservoir allows it to deliver high pressure (up to 20 MPa) in a compact package. Suitable for use in mobile equipment, construction machinery, agricultural tools, material handling systems